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Iwaki

Iwaki CF-X Active Pulsation Dampeners

Iwaki CF-X is an active pulsation dampener fitted to the outlet of air-operated double-diaphragm pumps. Models CF-X10, X15, X25, X40, X25SWFR and HT run on compressed air.

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Iwaki CF-X Active Pulsation Dampeners — describe your application and we will help you identify the right model and configuration together.

Technical specifications

Iwaki CF-X25S (1″ stainless steel) active pulsation dampener; manufacturer photo from the CF-X25 datasheet, showing one model of the family
Model rangeCF-X10 (3/8″), CF-X15 (1/2″), CF-X25 (1″), CF-X40 (1½″), CF-X25SWFR (electro-polished stainless steel, ferrule connection), CF-X10HT, CF-X25HT, CF-X40HT (PTFE)
Matching TC-X pumpsCF-X10: TC-X100 and TC-X101 · CF-X15: TC-X151 and TC-X152 · CF-X25: TC-X200 and TC-X250 · CF-X40: TC-X400 · CF-X25SWFR: TC-X250SWFR-A (1″ SUS 316 sanitary pump, 180 L/min) · HT models: the datasheet shows TT (standard PTFE) and HT (high-purity PTFE, clean-room class 1000) pump models without giving a pump code
Liquid connectionCF-X10: Rc 3/8 [NPT 3/8] · CF-X15: Rc 1/2 [NPT 1/2] · CF-X25: Rc 1 [NPT 1] · CF-X40: Rc 1½ [NPT 1½] · CF-X25SWFR: ferrule (Tri-clamp) ISO 1.5s ≈ 3A 1½″ · CF-X10HT: Rc 3/8 · CF-X25HT: Rc 3/4 · CF-X40HT: Rc 1
Operating pressure0-0.7 MPa (7 bar): CF-X10, CF-X15, CF-X25, CF-X25SWFR, CF-X25HT, CF-X40HT · CF-X40: 0-0.85 MPa (8.5 bar) for the A□, S□ and F□ models; 0-0.7 MPa (7 bar) for the AT/AW, ST/SW, FT/FW and G□, V□ models · CF-X10HT: 0-0.5 MPa (5 bar). For plastic dampeners the maximum applied air pressure depends on the liquid temperature
Air consumption and air inletMaximum 20 L/min (ANR) on all models · air inlet Rc 1/8 (stated on the CF-X40 and CF-X25SWFR datasheets)
Maximum solid sizeCF-X10 and CF-X15: 1 mm · CF-X25: 6.5 mm (A□, S□, F□), 3 mm (G□, V□) · CF-X40 and CF-X25SWFR: 8 mm · CF-X10HT: 1 mm · CF-X25HT and CF-X40HT: 3 mm
Ambient and liquid temperatureAmbient: 0-70 °C on all models. Liquid: for metal bodies it depends on the diaphragm material (NBR/CR 0-70 °C, TPEE/EPDM 0-80 °C, FKM/TPO/PTFE 0-100 °C); for plastic bodies (CF-X10 P□/C□, CF-X15 P□/V□/D□, CF-X25 and CF-X40 G□/V□) 0-60 °C · CF-X25SWFR: 0-100 °C · HT models: 0-80 °C
Body (wetted) materialAluminium (ADC12), stainless steel (SCS14), PP and CFPP (CF-X10) · aluminium, stainless steel, PP, PVDF and POM (CF-X15) · aluminium, stainless steel, cast iron (F□; S45C in the materials table), glass-filled PP (G□) and PVDF (V□) (CF-X25, CF-X40) · CF-X25SWFR: electro-polished SCS14, air chamber in E-Nickel aluminium · HT models: PTFE
Diaphragm and O-ring optionsDiaphragm: CR, NBR, EPDM, PTFE, TPEE, TPO, PTFE-EPDM (CF-X25 and CF-X40 also FKM). O-ring: NBR, EPDM, PTFE (CF-X25 and CF-X40 also FKM). Options depend on the body material · CF-X25SWFR: PTFE/EPDM easy-clean diaphragm · HT models: PTFE diaphragm and PTFE O-ring
WeightCF-X10: 3.5-4.3 kg · CF-X15: 4.8-6.7 kg · CF-X25: 10.0-15.0 kg · CF-X40: 21.0-32.0 kg · CF-X25SWFR: 15.5 kg · CF-X10HT: 4.3 kg · CF-X25HT: 12.0 kg · CF-X40HT: 29.0 kg
Installation conditionWithin 1 m of the pump discharge port · minimum pump discharge pressure 0.1 MPa (1 bar) · supply air set with a regulator to the level of pump discharge pressure × 1.1, then fine-tuned within ±0.05 MPa (±0.5 bar) while checking the pulsation
HT and SWFR variantsHT: PTFE wetted parts; the datasheet gives US FED STD 209E class 1000 (equivalent to ISO 6) and requires compressed air of JIS B8392-1:2000 classes 2-3-2 · SWFR: electro-polished SCS14 body, ferrule connection, PTFE/EPDM easy-clean diaphragm

Iwaki CF-X is a pulsation dampener fitted to the outlet of air-operated (air-driven) double-diaphragm pumps. The manufacturer’s datasheets call it an “active pulsation dampener” and describe it as fully automatic equipment with self-adjusting speed and pressure control.

What it does

According to the datasheets, CF-X reduces liquid pulsation, liquid surge, foaming and splashing. It helps to protect the pump, pipes, fittings and process machinery from problems caused by pulsation, vibration, thermal expansion, hydraulic shock, water-hammer and cavitation. The manufacturer positions it for improved flow, accuracy and surge control in metering, dosing, blending, mixing, spraying, filling and other important process applications.

How it works

The dampener is installed within 1 m of the pump discharge port and is supplied with compressed air. The user adjusts it in two steps: set the supply air pressure with the regulator connected to the dampener to the level of “pump discharge pressure × 1.1”, then fine-tune within ±0.05 MPa (±0.5 bar) while checking the pulsation. Maximum air consumption is given as 20 L/min (ANR) on all models.

Model selection table

The table summarizes the general values of each datasheet; details that change with the body and diaphragm material are in the corresponding PDF.

ModelLiquid connectionMatching TC-X pumpOperating pressureWeight
CF-X10 (3/8″)Rc 3/8 [NPT 3/8]TC-X100, TC-X1010-0.7 MPa (7 bar)3.5-4.3 kg
CF-X15 (1/2″)Rc 1/2 [NPT 1/2]TC-X151, TC-X1520-0.7 MPa (7 bar)4.8-6.7 kg
CF-X25 (1″)Rc 1 [NPT 1]TC-X200, TC-X2500-0.7 MPa (7 bar)10.0-15.0 kg
CF-X40 (1½″)Rc 1½ [NPT 1½]TC-X4000-0.85 MPa (8.5 bar); 0-0.7 MPa (7 bar) for the AT/AW, ST/SW, FT/FW and G□, V□ models21.0-32.0 kg
CF-X25SWFRFerrule (Tri-clamp) ISO 1.5s ≈ 3A 1½″TC-X250SWFR-A0-0.7 MPa (7 bar)15.5 kg
CF-X10HTRc 3/8no pump code on the datasheet0-0.5 MPa (5 bar)4.3 kg
CF-X25HTRc 3/4no pump code on the datasheet0-0.7 MPa (7 bar)12.0 kg
CF-X40HTRc 1no pump code on the datasheet0-0.7 MPa (7 bar)29.0 kg

The model code is read as shown in the datasheet nomenclature. In CF-X25VT, for example, 25 is the connection size, V the body material (carbon-filled PVDF) and T the diaphragm material (PTFE). The connection type is coded as Rc or NPT (N).

The CF-X25SWFR is matched with the TC-X250SWFR-A sanitary pump and has an electro-polished stainless steel (SCS14) body with a ferrule (Tri-clamp) connection. In the CF-X HT models the wetted parts are PTFE; the datasheet shows TT (standard PTFE) and HT (high-purity PTFE, clean-room class 1000) pump models but does not give a pump code.

Installation notes

  • Install the dampener within 1 m of the pump discharge port.
  • For the dampener to work efficiently, the minimum pump discharge pressure must be 0.1 MPa (1 bar).
  • For plastic dampeners, the maximum applicable air pressure depends on the liquid temperature.
  • For HT models the compressed air quality must meet classes 2-3-2 of JIS B8392-1:2000: maximum particle diameter 1 µm, maximum pressure dew point −20 °C and maximum oil content 0.1 mg/m³.

Which CF-X model suits your pump size, liquid and temperature is decided together with the body and diaphragm material. Send us your requirement and Mikron Proses can help you with the model selection. For other pumps from the same manufacturer, see the Iwaki pump range.

Applications

  • Flow, accuracy and surge control in metering and dosing lines
  • Blending and mixing lines
  • Spraying and filling applications
  • Lines where foaming and splashing should be reduced
  • Helping to protect pumps, pipes, fittings and process machinery from problems caused by pulsation, vibration, thermal expansion, hydraulic shock, water-hammer and cavitation

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